Hydrometer and density kit a petrol pump must keep

Short answer

Under the Marketing Discipline Guidelines 2024 (MDG 2024), a dealer must have calibrated hydrometers and thermometers, the ASTM density conversion table and any other testing kits that apply, keep them in good working condition and show them to inspecting authorities on demand MDG 1.5(vi). MDG names no hydrometer range or make. General practice, not an MDG rule: choose instruments that cover the fuel ranges in MDG: petrol 720–775 and diesel 810–845 kg/m³ at 15°C MDG 7.6.

The Marketing Discipline Guidelines 2024 (MDG 2024) are the oil companies' rules for their dealers, and bind dealers through the dealership agreement. This page is a plain-language explanation by MDG Services (a brand of VRUOOM Private Limited). It is not the official text and is not connected with or approved by IndianOil, BPCL, HPCL or any government body, so please check the current guidelines and circulars on the oil companies' own websites and with your oil company officer before you act.

Checked against the Marketing Discipline Guidelines 2024 (Ver. 1, effective 24.10.2024) on 26 October 2026. Published by MDG Services on 26 October 2026.

The checklist

ItemWhyWhat MDG says
Calibrated hydrometersRead the density of each sampleMandatory, calibrated, in good working condition, shown on demand MDG 1.5(vi)
Calibrated thermometerGives the temperature that goes with the readingSame clause MDG 1.5(vi); temperature is recorded with density MDG 1.2(viii)
ASTM density conversion table (Table 53B)Brings the reading to 15°CMDG 1.5(vi) MDG 1.2(iv). See the 15°C calculator
Clear glass containerHolds the sample taken from each tanker compartment after about 20 litres are drainedMDG 1.2(viii)
Density registerWhere every result is writtenAnnexure 1 format MDG 1.2(xiv) MDG Annexure 1. See the register
Whatman 2 filter paperPetrol quality check, handed to a customer who asksMDG 1.4.1(a). See the filter paper test
Water finding pasteWater in each tanker compartment; a suitable one for ethanol blendsMDG 1.2(vii)

Which hydrometers

MDG gives the fuel ranges at 15°C MDG 7.6 but no hydrometer scale. The reading is taken at the sample's own temperature, which shifts it. Worked out with the 15°C calculator, a petrol of 720 to 775 at 15°C reads about 697 to 779 between 10°C and 40°C; a diesel of 810 to 845 reads about 792 to 848.

General practice, not an MDG rule: choose hydrometers whose scales cover those readings, and ask your oil company which set it accepts.

What to check

General practice, not an MDG rule:

  • Hydrometer: no crack or chip, scale readable, stem clean.
  • Thermometer: the liquid column is unbroken and the marks are legible.
  • Table: on hand and readable. MDG names no edition, so ask your oil company which one it uses.
  • Papers: keep any calibration paper you are given. MDG sets no format.

If something is missing or broken

  • No named penalty. MDG's irregularity lists do not name missing density equipment. For unlisted matters the oil company acts after an enquiry MDG 8.5.4.
  • The records still fall due. Without the instruments there is no morning or after-tanker density. A missing reference density at an inspection stops sales and supplies of every product and samples are drawn. It is a major irregularity MDG 5.1.9 MDG 8.3, and a failed sample brings the action for adulteration MDG 5.1.9. See the 10 AM rule.
  • The circular's kit line. The inspector marks "Q&Q kit" YES or NO Circular 20.03.2025. MDG does not say what it holds, so ask your oil company whether your density set counts.

Questions dealers ask

01Which hydrometer range is needed for diesel density?

MDG names none. Diesel is specified at 810–845 kg/m³ at 15°C, or 820–860 for B8–B20 blends MDG 7.6. General practice, not an MDG rule: choose a set whose scale also covers the shift caused by the sample's temperature.

02What is in a petrol pump density kit?

MDG names calibrated hydrometers and thermometers, the ASTM density conversion table, and any other testing kits or equipment that apply to the outlet MDG 1.5(vi). It does not list the rest. Ask your oil company what it expects.

03Can a digital density meter be used instead of a hydrometer?

MDG names hydrometers and thermometers and adds "any other testing kits" that apply MDG 1.5(vi). It does not mention digital density meters. Ask your oil company before relying on one.

04Who calibrates the hydrometer, and how often?

MDG says the instruments must be calibrated but gives no agency, interval or certificate wording MDG 1.5(vi). Keep whatever calibration paper your oil company gives you.

Read the official text: Marketing Discipline Guidelines 2024 (PDF on Bharat Petroleum's website) (also published on iocl.com).

Related pages

Petrol pump density: what MDG 2024 asks a dealer to measureWhat density at 15°C means, when MDG 2024 has a dealer measure it, the equipment to keep ready, the register and the density board, with clause numbers.
Filter paper test for petrol: what MDG 2024 requires a dealerMDG 2024 makes a dealer keep Whatman 2 filter paper for petrol and give it to any customer who asks. What the rule says and what a failed test sets off.
Petrol and diesel density range at 15°C: the MDG 2024 limitsPetrol 720–775 kg/m³, diesel 810–845 kg/m³ and biodiesel blends 820–860 kg/m³ at 15°C, as given in MDG 2024, and why the range is not your daily test.
Morning density by 10 AM: the reference density ruleMDG 2024 makes a dealer record density by 10 AM each morning and after every tanker: which figure an inspector asks for, and what a miss costs.

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